INGUN BCP-Serien – entwickelt für die Formierung großer Batteriezellen

Powerful.
Space-saving.
Progressive. The new BCP series – developed for
the formation of large battery cells

Product details

The challenge: Growing current requirements, limited space

As the capacity of modern battery cells increases - especially in large cylindrical and prismatic formats - so do the demands on the contacting system. The required current-carrying capacities are increasing, but the available contact surface area remains virtually unchanged.

The new high-current probes in our BCP series solve precisely this problem—with a compact design, excellent current-carrying capacity, and reduced spring force.

Our solution: Two custom-designed series

The BCP-65x and BCP-69x series were specifically developed to meet various requirements in cell formation. Both series boast a current-carrying capacity of 125–300 A, integrated voltage measurement, and a durable, robust design—tested under real-world conditions on aluminum DUTs.

BCP-69x: The standard solution – reimagined

The 69x series relies on tried-and-tested flange mounting with flexible cable connection – perfect for existing system layouts.

  • Standardised mounting with screw flange
  • Flexible cable connection
  • High-quality flange (polyamide - flame-retardant & chemical-resistant)
  • Integrated voltage sensor with solderless plug-in system 

Product details

BCP-65x: For maximum performance in minimal space

The 65x series conducts high currents directly through the probe - without any moving cables.

  • Direct current supply reduces installation space and complexity
  • Fewer contact points, lower contact resistance
  • Ideal for integration on busbars in compact structures
  • Integrated voltage sensor with solder-free plug-in system 

Product details

Which solution is right for you?

Looking for easy integration? Then the BCP-69x is the solution for you. Thanks to flange mounting and flexible cable connection, it can be easily integrated into existing systems. The continuous plunger enables reliable current transmission up to 300 A.

Does every millimetre count? The BCP-65x is ideal for applications where space is limited. Its direct current supply eliminates the need for movable cables – ideal for compact system layouts with currents of up to 125 A.

Both series have been tested under continuous load on aluminium DUTs and offer durability, stability and consistent performance – in renowned INGUN quality.

Your benefits at a glance 

  • More power in less space – up to 300 A in a compact design
  • Low resistance – thanks to fewer contact points
  • Flexible Integration – with or without a moving cable
  • Low spring forces – for gentle system integration
  • Solder-free voltage measurement – simple, reliable, replicable
  • Reliable performance – tested under real conditions

 

Which series best suits your application?

Let's find out together: Arrange a free consultation appointment now – our battery experts will be happy to assist you.

 

Arrange an appointment now

Battery contacting probe BCP-693 360 1000 A 28004-53 Item BCP-693-0002
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 50 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 3 mOhm
  • Continuous plunger system with minimal internal resistance.
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Simple flange mounting with flexible cable connection
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-693 360 1100 A 35004-53 Item BCP-693-0001
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 65 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 3 mOhm
  • Continuous plunger system with minimal internal resistance.
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Simple flange mounting with flexible cable connection
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-694 360 1250 A 45004-53 Item BCP-694-0002
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 80 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 2.5 mOhm
  • Continuous plunger system with minimal internal resistance.
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Simple flange mounting with flexible cable connection
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-694 360 1400 A 60004-53 Item BCP-694-0001
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 100 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 2.5 mOhm
  • Continuous plunger system with minimal internal resistance.
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Simple flange mounting with flexible cable connection
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-695 360 1800 A 100004-54 Item BCP-695-0001
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 120 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 1.5 mOhm
  • Continuous plunger system with minimal internal resistance.
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Simple flange mounting with flexible cable connection
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-696 360 2200 A 110004-54 Item BCP-696-0001
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 200 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 0.5 mOhm
  • Continuous plunger system with minimal internal resistance.
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Simple flange mounting with flexible cable connection
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-696 360 2200 A 150004-54 Item BCP-696-0002
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 300 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 0.5 mOhm
  • Continuous plunger system with minimal internal resistance.
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Simple flange mounting with flexible cable connection
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-653 360 1000 A 28004 M-53 Item BCP-653-0002
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 50 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 5 mOhm
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Fixed cable connection
  • Easy installation via threaded connection, secure hold in busbar
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-653 360 1100 A 35004 M-53 Item BCP-653-0001
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 65 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 5 mOhm
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Fixed cable connection
  • Easy installation via threaded connection, secure hold in busbar
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-654 360 1250 A 45004 M-53 Item BCP-654-0002
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 80 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 5 mOhm
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Fixed cable connection
  • Easy installation via threaded connection, secure hold in busbar
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-654 360 1400 A 60004 M-53 Item BCP-654-0001
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 100 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 5 mOhm
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Fixed cable connection
  • Easy installation via threaded connection, secure hold in busbar
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible
Battery contacting probe BCP-655 360 1800 A 100004M-53 Item BCP-655-0003
  • Contact solution for 4680 cylindrical cells and prismatic cells
  • Suitable for currents up to 125 A at ΔT ≤ 20 K on aluminium
  • Low-impedance probe with typical total resistance < 5 mOhm
  • Designed for a wide range of applications, especially for formation and other end-of-life (EOL) tests
  • Fixed cable connection
  • Easy installation via threaded connection, secure hold in busbar
  • Dipole design for precise voltage measurement
  • Easy connection of the voltage sensor: both soldering and cable lug installation possible