Vier Tipps für die Wartung von Kontaktstiften

Wie lässt sich die Lebensdauer von Kontaktstiften verlängern?

Diese einfachen Hinweise helfen:

Kontaktstifte haben in Abhängigkeit ihres Einsatzgebiets und ihrer Beschaffenheit eine unterschiedliche Lebensdauer. Die Lebensdauer von gefederten Kontaktstiften (GKS) ist von Parametern wie Federkraft, Unter- bzw. Überschreitung des empfohlenen Arbeitshubs, seitlicher Belastung, Strombelastung sowie äußeren Einflüssen wie Verschmutzung und Wärmeeinwirkung abhängig.

Die regelmäßige Wartung und Pflege der Kontaktstifte beugt Ausfallzeiten vor und optimiert die Lebensdauer. Die folgenden Tipps helfen bei der Kontrolle von GKS und sichern eine verlässliche Kontaktierung:

1. Wear on the plunger

Mechanical wear reduces the service life of the probes. The deeper the penetration depth into the test point and the higher the spring force, the higher the wear. Side loads and deflection increase the wear of the plating layers and also reduces the service life of the test probes.

2. Clean test probes regularly

Cleaning mats can be used to clean pointer plunger tips. All other tip styles are cleaned with a brush or paintbrush to remove residue. Contamination such as solder residues and flux stick to the plunger tip and can cause increased resistance or pseudo errors. Extreme care should be taken when cleaning with a brush. Side loads on individual pins during cleaning can cause permanent deformation of the plunger. Brushes with metal bristles should not be used. An appropriate contact cleaning mat is helpful here. This is cut to the size of the DUT and placed in the test fixture instead of the DUT. When closing the test fixture, the test probes pierce the cleaning mat. The specialised composition of the contact cleaning mat creates the cleaning effect. For stubborn contamination, the process can be repeated several times.

3. Compliance with the mechanical and electrical data

The specified mechanical and electrical data for the test probes must always be observed. In addition, the temperature application ranges should not be exceeded or undercut. Only then can the spring-loaded test probes guarantee reliable contacting and a long service life.

4. Use suitable insertion and extraction tools

INGUN tools make an important contribution to reliable, precise testing. Only with optimally installed receptacles and test probes, can reliable testing be guaranteed.