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Test Probes

versatile, precise, reliable

Spring-loaded test probes are essential for reliable testing of electronic assemblies.

INGUN has the widest portfolio on the market and offers you the right solution for every application, from fine pitch and high-current to complex specialised applications. Various tip styles are used depending on the assembly, test point, and surface to be contacted, for example, oxidised, clean, or with solder residues. The right combination of tip style and spring force is the key to reliable measurement results.

Aggressive, self-cleaning tip styles are suitable for flat test points with contaminated or coated surfaces. Passive tip styles are used for clean pads to avoid puncture points. 

Tip: Be aware of the penetration depth for multi-layer printed circuit boards – especially with aggressive tip styles in combination with high spring forces.

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Vias can be contacted using 3-edged tip styles on the inner surface of the ring, or with the points of a crown tip style on the surface of the via.

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Inverse cone tip styles are suitable for precisely-centred pins and component pins to be contacted. Flat or pointed tip styles, or tip styles with an insulation cap are also possible.
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As with pins, self-centring tip styles ensure reliable contact.
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Flat tip tyles are suitable for small, clean solder beads. Multi-pointed or crown-shaped tip shapes are recommended for residues; these are also ideal for large or narrow solder beads.
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Aggressive, self-cleaning tip styles are suitable for flat test points with contaminated or coated surfaces. Passive tip styles are used for clean pads to avoid puncture points. 

Tip: Be aware of the penetration depth for multi-layer printed circuit boards – especially with aggressive tip styles in combination with high spring forces.

Background image right alt text

Vias can be contacted using 3-edged tip styles on the inner surface of the ring, or with the points of a crown tip style on the surface of the via.

Background image right alt text
Inverse cone tip styles are suitable for precisely-centred pins and component pins to be contacted. Flat or pointed tip styles, or tip styles with an insulation cap are also possible.
Background image right alt text
As with pins, self-centring tip styles ensure reliable contact.
Background image right alt text
Flat tip tyles are suitable for small, clean solder beads. Multi-pointed or crown-shaped tip shapes are recommended for residues; these are also ideal for large or narrow solder beads.
Background image right alt text

How to find the right test probe

In our webinar, you will learn how to select the ideal test probe step by step, and what you need to bear in mind during installation.

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The barrel accommodates the plunger and the spring; it transmits the electrical signal. An organic protective layer improves the plunger’s movement inside the barrel.

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The spring ensures the consistent contact force, even after several thousand mechanical contacts (load cycles).

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The plunger ensures low contact resistance and is usually made from steel or beryllium copper (CuBe), and occasionally brass.

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The plunger tip always depends on the application. There are numerous versions, including passive, aggressive, self-cleaning tips.

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The barrel accommodates the plunger and the spring; it transmits the electrical signal. An organic protective layer improves the plunger’s movement inside the barrel.

×

The spring ensures the consistent contact force, even after several thousand mechanical contacts (load cycles).

×

The plunger ensures low contact resistance and is usually made from steel or beryllium copper (CuBe), and occasionally brass.

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The plunger tip always depends on the application. There are numerous versions, including passive, aggressive, self-cleaning tips.

The right test probe for every application

INGUN offers you an unrivalled variety of spring-loaded test probes. The various materials, tip styles, spring forces, and installation conditions are perfectly matched to every application.

International standard test probes have no collar and are the proven solution for classic ICT/FCT applications in 39 to 100 mil pitches. 

Versions with a 9.3 mm long stroke are available for combined ICT/FCT tests. 

The compact, robust versions of our standard probes are suitable for harsh operating conditions and test fixtures with limited installation space.

Standard test probes

Long-stroke test probes

Compact test probes

Unlike press-in test probes, screw-in versions are firmly screwed into the receptacle. This makes them ideal for applications subject to vibrations, overhead mounting, or high mechanical stress.

Screw-in test probes

E-TYPE® test probes offer increased spring preload, ensuring reliable contact despite FLUX residues, oxidation, or insulating layers on PCBs. 

Our E-TYPE Fusion series is suitable for even more demanding applications with OSP coating. It combines increased spring preload with particularly aggressive tip styles and a resistant coating. 

Rotating test probes are the right choice for persistent contact problems. Their rotating motion allows them to penetrate hard, insulating surface layers with ease.

E-TYPE

Rotating test points

High-current test probes have a two-part plunger and can transmit currents of up to 100 A. During the stroke movement, the two plunger components are deflected away from each other in a radial direction. In doing so, they press against the inner surface of the probe’s barrel, reducing the contact resistance. 

Coaxial dipole and radio-frequency probes are available for four-wire measurements and the transmission of radio-frequency signals. They enable high-precision voltage, current, and radio-frequency measurements up to 12 GHz, ideal for coaxial and differential test points as well as miniature switches.

High-current test probes

Radio-frequency test probes

Dipole test probes

Fine-pitch test probes are the first choice for test points that are close together. 

For maximum mechanical stability with a larger probe diameter, we recommend our socketless S-Line series, which features contact terminals instead of receptacles. 

If maximum flexibility for testing is also required, SleeveProbe™ is the ideal solution: its innovative design enables 360° contacting and free positioning of the test probes, combining compact dimensions with the durability of a 100-mil standard probe.

Fine-pitch test probes

S-Line

SleeveProbe

Pneumatic test probes are used for individual test points, e.g. for actuating buttons or for contacting hard-to-reach areas – regardless of the fixture stroke. 

The plunger extends when compressed air is applied and retracts thanks to a return spring. Contacting is precisely controlled without mechanical effort, which is ideal for sequential test sequences or specialised applications. 

If a presence check is also to be carried out, pneumatic test probes with integrated switches are available.

Pneumatic test probes

Flying probes are designed for maximum accuracy. Their specialised barrels and beading features enable precise contacting even at a pitch of 0.15 mm.

They are used in high-mix, low-volume production with flying probers, where changing assemblies are tested.

Flying probes

Metric standard probes are suitable for applications that require increased mechanical durability and flexible adjustment of the installation height. They have larger plunger diameters and a pronounced collar (stop). Thanks to various collar heights, the installation height can be freely adjusted, even after installation, without the use of spacer sleeves.

Some probe versions are additionally equipped with a central beading feature, which reduces wobble and is therefore particularly suitable for contacting small test points.

Like international standard probes, metric versions are also available in various lengths and for a range of grid sizes (pitch distances).

Metric standard probes

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Technologies that set standards

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Cross Reference 

Would you like to replace test probes from another manufacturer with INGUN probes? Use our cross reference: simply enter the manufacturer’s part number to get the part number of the suitable INGUN equivalent.

Go to Cross Reference

Poster: An overview of INGUN test probes

For a quick overview during your everyday work, we have summarised our entire portfolio of spring-loaded test probes for you in a compact format.

Product information
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26977__Kundenzeichnung.PDF
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